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PCD Inserts

PCD (Polycrystalline Diamond) Inserts are ultra-hard cutting tools designed for high-speed machining of non-ferrous metals and abrasive materials, such as aluminium alloys, copper, brass, plastics, and composites. With a diamond cutting edge, these inserts provide exceptional wear resistance, extremely smooth surface finish, and superior dimensional accuracy, making them ideal for precision and high-volume production.

Widely used in aerospace, automotive, electronics, and mould & die industries, PCD Inserts deliver high productivity while maintaining consistent cutting performance over long tool life.

Key Features:

  • Extremely Hard Cutting Edge: PCD provides exceptional wear resistance and long-lasting performance on abrasive materials.
  • High Surface Finish Quality: Produces mirror-like finishes with minimal burr formation, reducing post-machining work.
  • Low Cutting Forces: Reduces power consumption and heat generation, ideal for high-speed applications.
  • Optimized for Non-Ferrous & Composites: Ideal for aluminium alloys, copper, brass, plastics, CFRP, and other abrasive materials.
  • High Dimensional Accuracy: Ensures precise tolerance machining in high-volume production.
  • Excellent Thermal Stability: Maintains performance at high cutting speeds and temperatures.
  • Cost-Effective Multi-Edge Design: Indexable inserts with multiple cutting edges reduce tooling cost per part.

Example: 

SDNCN 120408 – PCD Insert

Type: SDNCN (80° diamond, PCD)

Size: 12 mm

Application: High-speed finishing of non-ferrous materials

Material: Polycrystalline Diamond

Coating: Not required

Features:

  • Ideal for aluminium, copper, brass, and composites
  • Produces ultra-smooth surface finishes
  • Long tool life under continuous high-speed machining
  • Maintains dimensional accuracy in mass production
  • Multiple cutting edges for cost-effective use

We are a professionally managed organization specializing in the supply and application support of industrial cutting tools for modern machining environments.

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Phone

+91 7031900000 | +91 8570844717

Email

naveen@kapsonsindustries.co.in

Address

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